Flue gas analysis

SUPERGAS, a choice that makes a difference with flue gas analysis

Committed to ensuring complete efficiency with optimal functioning

Save environment, energy and cost while increasing the efficiency with industry’s most reliable combustion data analysis. Operating with the highest energy efficiency with the least impact on the environment is the biggest challenge of the industry in the 21st century. Analysis of fuel gases as a diagnostic tool for efficiency and prevention of pollution in boilers is the most efficient way to keep the environment near you safe from hazardous elements. Our flue gas analysers are highly experienced and trained.

SUPERGAS, being one of the leading suppliers of superior quality LPG for industries, ensures the safety of our customers as well as the safety of mother earth. Our expert team of engineers recommend periodic checking of the combustion systems to help detect manufacturing units detect inefficiencies at an early stage and improve overall production.

How the Flue Gas Analysis is carried

The analysis of boiler gases as a method to optimize the fuel/air ratio by measuring the amount of excess oxygen and CO in the flue gases. As a result of combustion, plant operators can operate in the best way with the efficiency of the heat rate and reduce the emission of greenhouse gases and emission of NOX (toxic gas). However, operating burners never reach the ideal operating point, and the best point will generally result in 1 to 3% excess air and 0 to 200 PPM of CO. This optimal operating point is different for each boiler. A higher fuel injection rate induces greater turbulence through the burners, providing a better fuel/air mixture and allowing operation with a lower excess of O2 before unburned fuel appears.

The way to know what happens in the combustion process is to analyze the components that affect complete combustion. In this way, you can predict the behaviour of the boiler burners and anticipate the wear of these boilers, working with a safe mix, which does not expose the integrity of the operation working with a potentially explosive mixture. We recommend the Flue Gas Analysis test be undertaken once in every 6 months to ensure the effective and optimal functioning of the combustion system. 

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