Case Study on Impact of LPG on Powder Coating

Efficiency, Safety, and Productivity

A case study on opting LPG for improved safety, reliability, and productivity with reduced downtime for powder coating application.

Abstract

In this case study, we delve into the journey of a customer with a diverse product portfolio, including cutting-edge elevators, escalators, and building management systems, as they establish a state-of-the-art manufacturing facility in India. Despite their familiarity with LPG, implementation challenges emerged, threatening the safety and efficiency of operations. SUPERGAS's customized solution directly addressed challenges, significantly boosting operations and demonstrating their adaptability in complex industries.

LPG for Powder Coating

Powder coating is a method that involves applying a layer of finely ground, free-flowing dry powder to a surface electrostatically, followed by heat treatment. This application method ensures a consistent coating, free from drips, sags, or unevenness. When compared to traditional paints, it provides a harder and more durable finish, protecting the surface from oxidation.

LPG is a prominent energy source in the powder coating process due to its reliability and efficiency. It is typically involved in the curing stage where heat is required. The reliable and consistent heat supply from LPG can ensure an uninterrupted process and an optimized outcome.

Benefits of Partnering with SUPERGAS

Despite an understanding of LPG, the customer grappled with issues from reliable supply and superior product quality to comprehensive LPG management. Balancing safety concerns and administrative burdens with the inconvenience of manual changeovers and maintenance headaches, the customer sought assistance.

SUPERGAS stepped in, conducting a detailed technical evaluation to assess and meet these demanding needs. Offering the Maxima Installation, we differentiated ourselves by automation, streamlined installation, robust infrastructure, dedicated technical support, and periodic preventative maintenance under our unique BOM concept.

Operational Observations

Following are the benefits observed by the customer after choosing LPG and SUPERGAS

1. Ensuring supply reliability via Direct LPG Supply, eliminating reliance on third parties.

2. Collaborating with the customer's Oven Original Equipment Manufacturer (OEM) to deliver the ideal solutions.

3. Maintaining safety at the LPG yard by utilizing an elevated platform for the secure and straightforward handling of cylinders.

4. Providing exceptional customer service, including a dedicated key account manager for personal and prompt customer support.

5. Implementing regular preventive maintenance schedules and providing safety training and audits.

6. Deploying an automatic changeover device in a manifold system, complete with a control panel on-site and an SMS alert system.