The Advantages of LPG in Industrial Processes

Clean Heat, Reliable Steam

A case study on how a customer achieved significant improvements in both heat treatment and steam generation efficiency while lowering emissions through their switch to LPG.

Abstract

This case study explores a leading manufacturer and exporter of fine chemicals and pharmaceutical raw materials, such as Potassium Iodide and Trimethylsulfoxonium Iodide, who faced challenges with their LPG requirements for a gas-fired boiler and rotary kiln furnace. SUPERGAS addressed these concerns, presenting a solution with the installation of manifold system tailored to manage their substantial consumption efficiently. The manufacturer was notably impressed with the quality of SUPERGAS's products and services, alongside the tangible benefits of using LPG, marking a significant turn in their operational efficiency.

LPG for Heat Treatment and Steam Generation

In the context of heat-treatment, which encompasses annealing, tempering, quenching, and similar processes, uniformity, and precision in temperature control are paramount. LPG's high calorific value ensures rapid attainment of required high temperatures, while its clean-burning nature minimizes contamination risks to the treated materials.

For steam generation, LPG-fired boilers present an efficient, clean, and reliable solution. The clean combustion of LPG also reduces boiler maintenance needs and prolongs lifespan by minimizing scale build-up and corrosion.

Benefits of Partnering with SUPERGAS

Addressing concerns of LPG supply, high consumption, and unreliable service, SUPERGAS offered a custom 2x33 KG LPG manifold system to reduce cylinder management and enable automated ordering.

This solution efficiently managed high LPG consumption, minimizing manpower and logistical needs. Impressed by SUPERGAS's technical support and dealer-independent service, the customer valued the direct, technologically advanced IVRS ordering system. This partnership highlighted SUPERGAS's dedication to meeting industrial fuel challenges.

Operational Observations

Following are the benefits observed by the customer after choosing LPG and SUPERGAS

1. Clean and soot-free burning

2. Increased life of equipment and burners - Nil maintenance to date

3. Instantly controllable flame temperature

4. Easy to avoid scaling and decarburizing of parts.

5. Sulphur-free emissions and more environmentally desirable

6. High combustion efficiency

7. No carbon deposition at the furnace