Applications of SUPERGAS LPG

SUPERGAS LPG has a wide range of applications in a multitude of industrial manufacturing processes. It’s been more than a decade since we’ve pioneered conversion to LPG from other fuels in India, offering convenient, total solutions. The versatility of economical and eco-friendly LPG makes it an ideal energy solution that enhances both productivity and product quality.

Currently, SUPERGAS LPG caters to numerous applications. If you have any LPG requirement, then please speak to our Sales Manager for a customized energy solution.

SUPERGAS LPG in Aluminium Melting

Aluminium Melting

Aluminium ingots along with alloys are melted together to produce billets, castings, engine blocks, cylinder heads, pistons etc. SUPERGAS LPG is widely used for aluminium melting, holding and re-melting processes.

For more details on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Save 10-25% compared to electricity usage*
  • Longer crucible life due to even and uniform heating
  • Reduction in chlorine consumption
  • Lower maintenance cost
  • Precise temperature control leading to lower rejection rates
  • Minimal contamination
  • Minimal metal loss
  • Cleaner environment
  • No wastage of fuel as is the case with liquid fuels
  • Superior customer support
* Further reduction in consumption is possible by utilizing the furnace to full capacity

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, Safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Aluminium Melting process, please Contact our Sales Manager.

SUPERGAS LPG in Aluminium Heat Treatment

Aluminium Heat Treatment

Aluminium alloys are subjected to heat treatment to improve hardness, tensile strength. Owing to its consistent gas quality and global technical expertise, SUPERGAS LPG is widely preferred by large number of manufacturing units. Some of the common heat treatment processes where our LPG is used are Solution Heat Treatment, Artificial Ageing or Precipitation and Annealing Process.

To know more on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Higher cost savings compared to electricity and liquid fuels
  • Hassle-free LPG supply and delivery management
  • Metal loss is minimal
  • Lower maintenance cost
  • Precise and uniform temperature
  • Homogeneous, top quality output
  • Reduced system maintenance
  • Cleaner burning and Sulphur-free emissions
  • Superior customer support

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, Safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Aluminum Heat Treatment process, please Contact our Sales Manager.

SUPERGAS LPG in Case Hardening

Case Hardening

Case Hardening is the process of hardening the surface of metals for better wear-resistance and greater fatigue strength. SUPERGAS LPG is widely preferred over other fuels for Carburizing, Nitriding and Carbo-nitriding processes in heat treatment applications.

For more details on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Saves fuel cost from 10% to 35% based on your current non-LPG fuel
  • Reduce scaling losses
  • Low Sulphur content in our LPG largely improves end-product quality
  • Produces clean, soot-free flame enabling complete combustion
  • Better temperature control
  • Reduces maintenance and cleaning, thus optimising operational time
  • No fuel wastage
  • Produces less pollution
  • Enhances furnace's life
  • Hassle-free fuel management

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, Safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Case Hardening process, please Contact our Sales Manager.

SUPERGAS LPG in Endo Gas Generation

Endo Gas Generation

Endothermic gas is a mixture of several gases like Hydrogen, Nitrogen, CO, CO2, Water Vapour. It is used in many heat treatment furnaces for a strong Oxygen reducing atmosphere. LPG is quickly gaining popularity as a Carbon enhancer in the controlled furnace atmosphere. Some of the most common heat treatment applications where LPG is increasingly used are Gas Carburizing, Carbonitriding, Hardening/Annealing, High Temperature Brazing and Carbon Restoration of Steel.

Many manufacturing units rely on SUPERGAS LPG to pass over the heated catalyst along with air in the retort at a temperature of 1030-1050 °C – generating Endo Gas in the process. We ensure quality LPG which is free from unsaturates and heavy hydrocarbons (like Pentane, Hexane etc.). Consistent composition of our LPG enhances the life of the catalyst and ensures smooth operation.

Advantages of SUPERGAS LPG:

  • Cost-effective solution for large applications
  • Highly suitable for carburizing due to stable atmosphere and high Carbon potential
  • Eliminates use of highly poisonous Cyanide Baths in Carbo-nitriding

SUPERGAS will only supply LPG that is consistent and uniform in composition. Our quality LPG is free of unsaturates and heavy ends. You can always rely on us for prompts service, assured supply and safety.

To know more about how we can help you with LPG for Endo Gas Generation, please Contact our Sales Manager.

SUPERGAS LPG in Hot Dip Galvanizing

Hot Dip Galvanizing

Hot dip Galvanizing is the immersion of clean, oxide-free iron or steel in molten zinc. It helps to form a protective zinc coating that is metallurgically bonded to the iron or steel’s surface. It is used in the manufacturing process of wires, barbed wires, sheets, plates, tubes, pipes, strips, structural steel, fittings, hardware, fasteners, nails, wire cloth etc. Today, LPG is being widely preferred over other conventional fuels in the Hot Dip Galvanization Process.

For more details on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Cleaner heating surface as there is no carbon deposit on the zinc bath tank
  • Cleaner and greener fuel, meaning pollution-free environment
  • Quick bath temperature within short time
  • Better heat transfer with LPG firing
  • Enhanced bath tank life
  • Uniform molten metal temperature, thus improves the quality of galvanizing
  • Low maintenance cost

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Hot Dip Galvanizing process, please Contact our Sales Manager.

SUPERGAS LPG in Powder Coating

Powder Coating

Powder Coating is a surface coating process that gives a ‘dry finish’ to metals, imparting a colour finish and acting as a protection layer to the base metal. The process offers several benefits over conventional liquid painting such as superior consistency and uniformity, longer life, better impact resistance, greater corrosion resistance and lesser pollution.

In the Powder Coating process, finely ground dry paint film is electrostatically applied onto a specially prepared surface. Heating the film with SUPERGAS LPG lends a tough smooth finish, better than LDO, HSD and other fuels. Our LPG can be effectively used for all the steps in the process including degreasing, phosphating, passivation, drying and pre-heating and curing. It also helps produce uniform finish without sags, drips, runs and bubbles.

For more details on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Lower initial heating time
  • Reduced pollution
  • Higher productivity
  • Enhanced equipment life
  • Lower maintenance cost for burners and ovens
  • Higher burner efficiency
  • No pilferage, spillage and adulteration

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Powder Coating process, please Contact our Sales Manager.

SUPERGAS LPG in Roto Moulding

Roto Moulding

Roto Moulding is used to produce hollow plastic products. Heating, melting, shaping and cooling are some of the steps in the process where polymers are placed inside the mould without applying external pressure. Combining heat and bi-axial rotation, Roto Moulding creates seamless, stress-free hollow one-piece items.

For more details on the process flow, please click here.

Use of SUPERGAS LPG in Roto Molding process offers greater cost benefits over liquid fuels and electricity. When compared to liquid fuels, our LPG increases combustion efficiency, and eliminates interruptions that may occur due to power cuts or failure.

Advantages of SUPERGAS LPG:

  • Lower initial heating time
  • Better productivity compared to liquid fuels
  • Achieves uniformity in products
  • Enhanced equipment life
  • Lower maintenance cost for burners and the system
  • Higher burner efficiency
  • No pilferage, spillage and adulteration
  • Hassle free fuel management
  • Environment friendly - cleaner burning and Sulphur-free emission

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Roto Moulding process, please Contact our Sales Manager.

SUPERGAS LPG in Seed Drying

Seed Drying

Seed drying is a process of reducing the moisture content of the seed up to 13% by controlled heating for higher storage life and enhanced seed quality. The process also plays a big role in making seeds highly productive and disease resistant. By using SUPERGAS LPG, you can be assured of seeds drying uniformly with precise temperature control, helping maintain the equipment for longer life.

For more details on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Precise temperature control
  • Higher productivity over natural drying
  • Lower maintenance
  • Enhanced equipment life
  • Higher burner efficiency
  • No pilferage, spillage and adulteration
  • No ash residuals
  • Environment friendly

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Seed Drying process, please Contact our Sales Manager.

SUPERGAS LPG in Wafer Manufacturing

Wafer Manufacturing

Precise temperature control is crucial to produce high quality ice-cream cones and wafers with minimal waste. SUPERGAS LPG is the right choice for heating, baking and colouring processes involved in manufacturing light-weight, crispy ice-cream cones and wafers.

To Know more on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Precise temperature control
  • Higher productivity
  • Increased efficiency with direct LPG firing
  • Enhanced equipment life
  • Lower maintenance cost
  • No pilferage / spillage / adulteration
  • Better product quantity

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Wafer Manufacturing process, please Contact our Sales Manager.

SUPERGAS LPG in Wire Annealing

Wire Annealing

Annealing is a Heat Treatment process where the metal is heated up beyond its critical temperature, held at that temperature for some time, and gradually cooled. Wire annealing is done to homogenize the wire structure, remove internal stresses, induce ductility and softness, and adjust tensile strength, yield, elongation and other physical properties.

Be it a Strand Annealing Furnace, Bell Annealing Furnace or Pit Type Furnace, using SUPERGAS LPG is not only cost-effective, but also makes the process more productive.

To Know more on the process flow, please click here.

Advantages of SUPERGAS LPG:

  • Reduced heating time, increased productivity
  • Saves energy cost (20-30%)
  • Payback period for conversion (from electricity to LPG) is 12-18 months; and much lesser for Pit type and Bell type furnaces
  • No need to worry about breakdowns and regular replacements of heating elements (used in electrical furnaces) as LPG is fired directly to generate heat

Team SUPERGAS will help you convert to LPG. Based on your needs, we provide LPG Storage Systems either on a Build-Own-Maintain basis or turnkey basis. Technical expertise, prompt service, timely delivery, safety and quality assurance are key takeaways from our service. Be assured that the conversion and LPG storage system will be designed, planned and executed seamlessly by our experienced professionals. Our service is just a phone call away.

To know more about the usage of SUPERGAS LPG in Wire Annealing process, please Contact our Sales Manager.

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